Process Safety Across the Chemical Engineering Curriculum

Initiative Led by Professor H. Scott Fogler

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BowTie Diagram

Introduction:

The purpose of this tutorial is to illustrate the importance of carefully analyzing hazards in a process in order to implement effective preventative and mitigation barriers. A BowTie diagram is a form of risk assessment to identify these potential hazards. It is a visualization of the path a hazard may take “to cause a severe consequence and the combination of preventative and mitigative barriers … required to reduce the process safety risk” (Vaughen & Bloch, 2016). It can be applied to many fields and situations, not strictly chemical engineering.

Below is the general BowTie diagram. Click on each section for a description of each element.

Incident at Praxair:

On June 24, 2005 in St. Louis, MO, summer temperatures reached 96 ᵒF. Praxair stored propylene gas cylinders outside in a storage yard on top of asphalt. The vapor pressure in the cylinders exceeded faulty set pressures of the relief valves allowing propylene to vent into the storage yard area. The resulting vapor plume was ignited by a static discharge. The fire enlarged when other cylinders began to vent and eventually cylinders began to explode. There was significant damage to the facility and the surrounding community. (video / incident report)

Below is the BowTie diagram for the Praxair facility. Click on each section for an explanation of each element.

Image Map

Critical Thinking:

References:

  • Board, U.S. Chemical Safety and Hazard Investigation. Fire at Praxait St. Louis: Dangers of Propylene Cylinders. Washington DC, 2006.

  • Hatch, D., McCulloch, P., & Travers, I. (2017, November). Visual HAZOP. The Chemical Engineer(917), 27-32.

  • The Bowtie Method. (2018). Retrieved from Patient Safety BowTies: http://www.patientsafetybowties.com/knowledge-base/6-the-bowtie-method#Top%20event

  • USCSB. “CSB Safety Video: Dangers of Propylene Cylinders.” Online video clip. YouTube, 10 October 2007. Web. 8 May 2018.

  • Vaughen, B. K., & Bloch, K. (2016, December). Use the Bow Tie Diagram to Help Reduce Process Safety Risks. Chemical Engineering Progress, 30-36.

Prepared in collaboration with Kara Steshetz, Ayush Agarwal and Marina Miletic.